Embroidered Shirts, Caps & Apparel - Custom Embroidery
The art of custom embroidery has evolved over thousands of years, with
many cultures contributing different styles and techniques. From
hand-woven garments to today’s automated machines, dozens of approaches
can be employed to achieve high-quality products. Screenprinting and
embroidery are relatively similar in regards to procedures and
preparations, yet you will see that several elements distinguish the two
apart.
1. Color choices have no limits
If the color of thread exists, then it can be used to on your
embroidered shirts. The amount of varying thread colors has significant
bearing on the final product, as more intricate designs require multiple
shades, which adds depth and diversity to the appearance. When seeking
exact shades for your custom embroidery, an accurate matching system is
used to create a perfect replica of any design or logo.
2. Quite a few threads go into each design
Just as millions of dots are used in screenprinting, embroidery requires
thousands of threads, or stitches, to produce a high-quality appearance.
Simply put, the more stitches integrated into your design, the better it
looks. Your basic embroidered shirts might have 7,500 stitches, while
highly complicated designs can use upwards of 20 or 30,000.
3. Computers enhance accuracy
Screenprinting and embroidery both use computer software to digitize
designs for mass production. However, whereas screenprinting creates a
replica image that is burned into a screen, custom embroidery works by
actually stitching the image into the garment. The machines recognize
the measurements and colors, and then recreate them onto hats, shirts,
and other garments. This is how your two-dimensional design is converted
into a vibrant three-dimensional patch.
4. Machines can’t do everything
Although the automated embroidery machines have streamlined the custom
embroidery process, the human element has never been eliminated. While
Machines can determine what colors are needed in screenprinting,
embroidery machines depend on production workers to insert the
appropriate colors of thread before each job. As different color layers
are applied in a specific order, this necessitates the need for skilled
workers to adjust threads, as well as control the printing speeds of the
machines.
5. Layers and layers of threads
As mentioned before, custom hats and embroidered shirts have varying
stitch counts depending on the intricacy of the image. These
stitch-count dependent designs are perfected by properly managing the
multitude of layers for each color and element, with one being stitched
over the other in a set order. This is another area where screenprinting
and embroidery are similar. Crisp screenprinting is achieved by applying
and setting the varying ink colors in a specific order, while clean
custom embroidery is contingent on stitching the different colored
threads at the appropriate times.
To learn more about custom embroidery services from The Graphic
Edge, contact us today!
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